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Pulsatile Drug Delivery System: An Approach for Attaining Time Programmed Release

 

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About Authors:
Pratapwar A.S1*, Agrawal V.A2
S.N.Institute of Pharmacy Pusad, Yewatmal
Corresponding Author: Agrawal V.A
vijayagrawal499@gmail.com

Abstract:
Out of all the routs of drug administration oral is the most convenient and better for self administration from the patient point of view and suitable for the release controlled delivery systems from the formulators view. In the today’s field of modern drug therapy much more attention is given on the development of oral release modified delivery systems such as programmed release, gastro retentive, floating and most important pulsatile or time programmed release systems. The chronotherapeutic drug delivery systems are designed to maintain the adequate drug concentration according to the needs of the physiological states of patient’s body and the cardian rhythm. Pulsatile release systems are designed to deliver the drug at the right site, at right time and in right concentration after a predetermined lag time. To achieve the desired pulse release pattern, many technological approaches have been investigated like Single unit system,Tablet-Time clocks system, Capsule- Pulsincap system and multiple unit system, Pellets,Time controlled explosion system,Multi-layered Tablet,Chemical stimuli induced pulsatile systems like Glucose-responsive insulin release devices, Inflammation-induced release, intelligent gels responding to antibody concentration, release control by use of the soluble, rupturable, swelling and erodible polymers in the formulation. The present article focus on the basics of chronotherapeutic drug delivery systems, diseases with cardian rethyms, need, advantages, types and approaches for the development of Pulsatile drug delivery systems.

REFERENCE ID: PHARMATUTOR-ART-1640

INTRODUCTION
The development of novel technologies in the pharmaceutical field,  drug  delivery  systems  have drawn an increasing interest over the last few decades. Nowadays,  the  emphasis of pharmaceutical research  is  turned towards the development of more efficacious drug delivery systems with already existing molecule rather going for new drug discovery because of the  inherent hurdles posed in drug discovery  and development process 1. This challenge has been met by a wide  range  of techniques, including osmotically driven pumps2, matrices with controllable swelling 3, diffusion4 or erosion rates 5and multi-layered matrices6.


Oral controlled release and time programmed drug delivery systems represent the most popular form of controlled drug delivery systems for the obvious advantages of oral route of drug administration. Such systems release the drug with constant or variable release rates. These dosage forms offer many advantages, such as nearly constant drug level at the site of action, prevention of peak valley fluctuations, reduction in dose of drug, reduced dosage frequency, avoidance of side effects, improved patient compliance and thus the better therapeutic outcome of the medication.

Pulsed or pulsatile drug release is defined as the rapid and transient release of a certain amount of drug molecules with in a short time-period immediately after a predetermined off-release period or A pulsatile drug delivery system is characterized by a lag time that is an interval of no drug release followed by rapid drug release7.

Pulsatile  drug delivery system is desirable for the drugs acting or having an absorption window in the gastro-intestinal tract or for the drugs with an extensive first pass metabolism Ex, B-blockers or for the drugs, which develop biological tolerance, where the constant presence of drug at the site of action diminishes the therapeutic effect or for drugs with special pharmacokinetic features designed according to the circadian rhythm of human. Sustain release dosage forms may maintain nearly constant plasma drug concentration in therapeutic window for prolonged time. Pulsatile release dosage forms release  drug  in pulsatile manner and maintain plasma drug level within therapeutic range 7.


FigureNo.1: Drug release profile of pulsatile drug delivery system 8, 9

A: Ideal sigmoid release. B & C:  Delayed release after initial lag time
The first pulsed delivery formulation that released the active substance at a precisely defined time point was developed in the early1990s. In this context, the aim of the research was to achieve a so called sigmoidal release pattern (pattern A in Figure 1). The characteristic feature of the formulation was a defined lag time followed by a drug pulse with the enclosed active quantity being released at once. Thus, the major challenge in the development of pulsatile drug delivery system is to achieve a rapid drug release after the lag time. Often, the drug is released over an extended period of time also achieved. (Patterns B&C infigure1)

Circadian rhythm
The dependence of several diseases and body function on circadian rhythm is well known. A genetic control of a “master clock” located in the nucleus supra-chiasmaticus has been recently proposed.  Numerous studies conducted, suggest that pharmacokinetics, drug efficacy and side effects can be modified by followingtherapy matching the biological rhythm. Specificity in delivering higher amount of drug in a burst at circadian timings correlated with specific pathological disorder is a key factor to achieve maximumdrug effect 10 - 12. Particular rhythms in the onset and extent of symptoms were observed in diseases such as, bronchial asthma, myocardial infarction, angina pectoris, rheumatic disease, ulcer, diabetes, attention deficit syndrome, hyper-cholesterolemia and hypertension 13

Necessity of Pulsatile Drug Delivery Systems
There are many conditions and diseases where sustained release formulations do not show good efficacy. In such cases Pulsatile DDS is applicable.  

*  Many body functions follow circadian rhythm, i.e., their activity increases or decreases with time. A number of hormones like rennin, aldosterone, and cortisol show daily as well as timely fluctuations in their blood levels. Circadian effects are also observed in case of pH and acid secretion in stomach, gastric emptying, and gastro-intestinal blood transfusion 14.

*  Severity of diseases like bronchial asthma, myocardial infarction, angina pectoris, rheumatic disease, ulcer andhypertension is time dependent 15.  Sharp increase in asthmatic attacks during early morning hours have been reported 16. Such a condition demands supplement of drug at particular time rather than maintaining constant plasma drug level. A drug delivery system administered at bedtime, but releasing drug as a burst after the time of administration (during morning hours), would be ideal in this case. Same is true for preventing heart attacks in the middle of the night and the morning stiffness typical of people suffering from arthritis.

*  Some drugs (e.g. Salbutamol sulphate) produce biological tolerance and hence demand for a system that will prevent their continuo us presence at the site of action as this tends to reduce their therapeutic effect 17.

*  Protection from gastric environment is essential for the drugs that undergo degradation in gastric acidic medium (e.g., peptide drugs), irritate the gastric mucosa(NSAIDS) or induce nausea and vomiting. These conditions can be satisfactorily handled by enteric coating, and in this sense, enteric coating can be considered as a pulsatile drug delivery system.

*  To achieve localized action at distal organs of GIT such as colon for drugs used in ulcerative colitis (e.g.  Sulfasalazine) the drug release needs to be prevented in the upper two-third portion of the GIT 18.

* The drugs that undergo extensive first-pass metabolism (ß-blockers) and those that are characterized by idiosyncratic pharmacokinetics or pharmacodynamics resulting in reduced bioavailability, altered drug/metabolite  ratios, altered steady state levels of drug and metabolite, and potential food-drug interactions require delayed release of the drug to the extent possible 9.

All of these conditions demand for an efficiently programmed drug delivery system releasing the right amount of drug at the right time. This can be achieved by Pulsatile Drug Delivery Systems.

Advantages of pulsatile drug delivery system 9, 10
*  Many body functions that follow circadian rhythm. A number of  hormones like rennin, aldosterone, and cortisol show daily fluctuations  in their blood levels. Circadian effects are also observed in case of pH and acid secretion in stomach, gastric emptying, and gastro-intestinal blood transfusion. 

*  Diseases like bronchial asthma, myocardial infarction, angina pectoris, rheumatic disease, ulcer, and hypertension display time dependence. Sharp increase in asthmatic attacks during early morning hours. Such a condition demands considerations of diurnal progress of the disease rather than maintaining constant plasma drug level. A drug delivery system administered at bedtime, but releasing drug well after the time of administration (during morning hours), would be ideal in morning stiffness typical of people suffering from arthritis. 

*  Drugs that produce biological tolerance demand for a system that will prevent their continuous presence at the biophase, as this tends to reduce their therapeutic effect.

*  The lag time is essential for the drugs that undergo degradation in gastric acidic medium (e.g.,  peptide  drugs) irritate the gastric mucosa or induce nausea and vomiting. These conditions can be satisfactorily handled by enteric coating, and in this sense, enteric coating can be considered as a pulsatile drug  delivery system.

*  Targeting a drug to distal organs of gastro-intestinal tract (GIT) like the colon requires that the drug release be prevented in the upper two-third portion of the GIT. 

*  The drugs that undergo extensive first-pass metabolism (β-blockers) and those that are characterized by idiosyncratic pharmacokinetics or pharmacodynamics resulting in reduced bioavailability, altered drug/metabolite ratios, altered steady state levels of drug and metabolite, and potential food-drug interactions require delayed release of the drug to the extent possible.

Classification of pulsatile drug delivery systems
Pulsatile drug delivery systems (PDDS) can be classified in site-specific and time-controlled systems.

A. Pulsatile drug delivery system

a. Time specific
1. Single unit system:Tablet-Time locks system
:Capsule-Pulsincap system

2. Multiple unit system: Pellets,Time controlled explosion system.

b. Site specific

Time controlled delivery system
The principle of time controlled drug delivery systems is that the release of the drug happens according to a predetermined rate so to achieve maximum therapeutic and  minimum toxic effect. Systems having a lag phase (delayed release systems) and systems where the release is following a biological circadian rhythm are the most commonly used controlled release systems. Most delayed release delivery systems are reservoir devices covered with a barrier coating, which  dissolves, erodes or ruptures after a lag phase.Well-known coating technique employs a water-permeable but insoluble film which encloses the active ingredient and an osmotic agent. As water from the gut slowly diffuses through the film into the core, the core swells until the film bursts, releasing the drug19.

Single unit system

Capsule Based (e.g., Pulsincap® system)
Amidon and Leesman described a drug delivery system for administering a drug in controlled pulse doses to an aqueous environment in the body of a living  being.

FigureNo. 2: Schematic diagram of capsular system

Percel and coworkers43 described a capsule  capable of delivering therapeutic agents in the  body  in  a  time-controlled or position-controlled pulsatile release fashion, composed of one or more populations of multicoated particulates (beads, pellets, granules, etc.). Each bead has been prepared by coating an inert particle such as a non-pareil seed (sugar  sphere), with a drug and a polymeric binder or by preparing a drug containing particle by granulation and/or extrusion-spheronization, coating the active drug particle with a plasticized enteric coating, and coating  plasticized  enteric  coated  drug  particle  with  a mixture  of  a  water  insoluble polymer and an enteric polymer. One of themembrane barriers is composed of an enteric polymer while the second membrane barrier is composed of a mixture of water insoluble polymer and an enteric polymer. The composition and the thickness of the polymeric membrane barriers determine the lag time and duration of drug release from each of the bead populations. Optionally, an organic acid containing intermediate membrane may be applied for further modifying the lag time and/or the duration of drug release 20.

The Pulsincap® system
A general structure of such systems consists of an insoluble capsule body containing a drug and a plug. The plug may be erodible, swelling or soluble which is removed after a predetermined lag time.The Pulsincap® system is an example of such a system that is made up of a water-insoluble capsule body filled with drug formulation 21-23. The body is closed at the open end with a swellable hydrogel plug. Upon contact with dissolution medium or gastro-intestinal fluids, the plug swells and after a lag time, pushes itself out of the capsule. This leads to drug release as a pulse. The lagtime can be controlled by manipulating the dimension and the position of the plug. For water-insoluble drugs, a rapid release can be ensured by incorporation of disintegrants or effervescent agents. The plug material consists of insoluble but permeable and swellable polymers (e.g., polymethacrylates), erodible compressed polymers (e.g., hydroxypropylmethyl cellulose, polyvinyl alcohol, polyethylene oxide) congealed melted polymers (e.g., saturated polyglycolated glycerides, glyceryl monooleate), and enzymatically controlled erodible polymer (e.g., pectin,agar) 24.

Osmotic based pump capsule(e.g., Port® System)
Osmotic  delivery  capsules ("osmotic  pumps")  function by virtue  of  walls  which  selectively  pass  water  into  the capsule  reservoir.  Absorption  of  water  by  the  capsule through  these  walls  is  driven  by  a  water-attracting  agent in  the  capsule  interior  which  creates  osmotic  pressure across  the  capsule  wall andthe structure of the  capsule  wall  does  not  permit  the  capsule  to  expand, and as a result, the water uptake causes discharge of the beneficial  agent  through  an  orifice  in  the  capsule  at the same rate that water enters by osmosis25.

* The Port® System
The Port®System consists of a gelatin capsule coated with a semipermeable membrane (e.g., cellulose acetate). Inside the capsule were an insoluble plug and an osmotically active agent along with the drug formulation26. When  this capsule  came  in contact  with   the  dissolution  medium, water diffuses across the semipermeable membrane, resulting in increased  pressure  inside  that  ejects  the  plug  after a predetermined  lag time. The lag time is controlled by coating thickness.

Tablet based
Most  of  the  pulsatile  drug  delivery  systems  are reservoir  devices  coated  with  a  barrier  layer.  This barrier  erodes  or  dissolves  after  a  specific  lag  time, after  that  the  drug  is  released  rapidly.  The lag time depends on the thickness of the coating layer.

The Time Clock® system
This system consists  of  a  solid  dosage form  coated  with  lipidic barriers  containing  carnauba  wax  and  bees’  wax  along with  surfactants,  such  as  span  8027-28.  After  a  lag  time  proportional  to the  thickness of  the  film,  this  coat  erodes  or emulsifies  in  the  aqueous  environment,  and  the  core  is then  available  for  dispersion.  A  study  with  human volunteers  has  shown  that  the  lag  time  was  independent  of  gastric  residence  time,  and  the hydrophobic  film  re-dispersion  did  not  appear  to  be influenced  by  mechanical  action  of  stomach  or  gastro-intestinal  pH  or  the  presence  of  intestinal  enzymes. The lag time increased withincreasing coating thickness.  Such systems are better suited for water-soluble drugs. The major  advantage  of this  system  is  its  ease  of  manufacturing  without  any need  of  special  equipment.  However, such lipid-based systems may have high in-vivo variability.

The Chronotropic® system
This system consists of  a  drug-containing  core  coated  by  hydroxypropylmethyl  cellulose  (HPMC),  a  hydrophilic  swellable  polymer,  which  is  responsible  for  a  lag  phase in the onset of release. In  addition,  by  coating  the  system  by  enteric  polymer  such  ascellulose  acetate  phthalate,  the  variability  in  gastric  emptying  time  can  be  overcome,  and  a  colon-specific  release  can  be  obtained,  assuming  small  intestinal  transit  time  is  not  changed 29. The  lag  time  is  controlled  by  the  thickness  and  the  viscosity  grades  of  HPMC. The system is suitable for both tablets and capsules.

Multi-layered Tablet
A release pattern with two pulses was obtained from a three-layered tablet containing two drug containing layers separated by a drug-free gellable polymeric barrier layer 30-31. This three-layered tablet was coated on three sides with impermeable ethyl cellulose, and the top portion was left uncoated. On contact with dissolution medium, the initial dose incorporated into the top layer was released rapidly from the non-coated surface. The second pulse was obtained from the bottom layer after the gelling barrier layer of HPMC was eroded and dissolved. The appearance of the second pulse was controlled by the rate of gelling and/or dissolution  of the barrier layer. The gelling polymers reported include cellulose derivatives like HPMC, methyl cellulose, some classes of methacrylate’s (Eudragits®) or polyvinyl alcohols of various molecular weights and the coating materials include ethyl cellulose, cellulose-acetate-propionate, methacrylic polymers, acrylic and methacrylic co-polymers, and polyalcohol’s32. A marketed product of this class is SyncroDose™.

Multiparticulate Systems
Multiparticulate systems (e.g., pellets, beads) offer various advantages over single-unit systems 33. These systems have no risk of dose dumping, they provide flexibility of blending units with different release patterns, and provide reproducible and short gastric residence time. But the drug-carrying capacity of multiparticulate systems is lower due to presence of higher quantity of excipients. Such systems are a reservoir type with either rupturable or altered permeability coating and generally housed in capsular body.

System Based on Rupturable Coating
Time-Controlled Explosion System
This type of system is multiparticulate system in which drug is loaded through coating on non-pareil sugar seeds followed by a swellable layer and an insoluble top layer 34,35. Superdisintegrants like sodium carboxymethylcellulose, sodium starch glycolate, L-hydroxypropyl cellulose are used as swelling agents. Coating polymers used are like polyvinyl acetate, polyacrylic acid, polyethylene glycol, etc. are used. Alternatively, an effervescent system comprising a mixture of tartaric acid and sodium bicarbonate may also be used. Upon coming in contact with water, the swellable layer expands, resulting in rupture of film coat with subsequent rapid drug release.

Osmotic-Based Rupturable Coating Systems

Permeability Controlled System
This system is based on a combination of osmotic and swelling effects. This system contains a core containing the drug, a low bulk density solid and/or liquid lipid material (e.g., mineral  oil) and a disintegrants. This core is then coated with cellulose acetate. Upon immersion in aqueous medium, water penetrates the core displacing lipid material. After the depletion of lipid material, internal pressure increases until a critical stress is reached, which results in rupture of coating 36.

Delivery by Change in Membrane Permeability
The permeability and water uptake of acrylic polymers with quaternary ammonium groups (e.g. Eudragit RS 30D) can be influenced by the presence of different counter-ions in the medium 37. The ammonium group being hydrophilic facilitates the interaction of polymer with water, and hence changes its permeability and allows water to permeate the active core in a controlled manner. This property is essential to achieve a precisely defined lag time.

Site Specific System or Stimuli induced pulsatile release system
Several polymeric delivery systems undergo phase transitions and demonstrate marked swelling-deswelling changes in response to environmental changes including solvent composition, ionic strength, temperature, electric fields, and light 38. Responsive drug release from those systems results from the stimuli-induced changes in the gels or in the micelles, which may deswell, swell, or erode in response to the respective stimuli.

Chemical stimuli induced pulsatile systems

Glucose-responsive insulin release devices
In case of Diabetes mellitus there is rhythmic increase in the levels of glucose in the body, requiring injection of the insulin at proper time. Several systems have been developed which are able to respond to changes in glucose concentration. The system includes pH sensitive hydrogel containing glucose oxidase immobilized in the hydrogel. When glucose concentration in the blood increases glucose oxidase converts glucose into gluconic acid which changes the pH of the system. This pH change induces swelling of the polymer which results in insulin release. Examples of the pH sensitive polymers include N, N-dimethylaminoethyl methacrylate, chitosanand polyoletc 39, 40.

Inflammation-induced pulsatile release
On receiving any physical or chemical stress, such as injury, fracture etc., inflammation take place at the injured sites. During inflammation, hydroxyl radicals are produced from these inflammation-responsive cells. Degradation via hydroxyl radicals however, is usually dominant and rapid when Hyaluronic acid gel is injected at inflammatory sites. Thus, it is possible to treat patients with inflammatory diseases like rheumatoid arthritis; using anti-inflammatory drug incorporated HA gels as new implantable drug delivery systems 41.

Drug release from intelligent gels responding to antibody concentration
There are numerous kinds of bioactive compounds which exist in the body. Recently, novel gels were developed which responded to the change in concentration of bioactive compounds to alter their swelling/deswelling characteristics. Special attention was given to antigen-antibody complex formation as the cross-linking units in the gel, since such interaction is very specific. Utilizing the difference in association constants between polymerized antibodies and naturally derived antibodies towards specific antigens, reversible gel swelling/deswelling and drug permeation changes occurs

pH sensitive drug delivery system
This type of PDDS contains two components. The first is fast release type while the other is pulsed release which releases the drug in response to change in pH. Examples of pH dependent polymers include cellulose acetate phthalate, polyacrylates, and sodium carboxymethylcellulose. These polymers are used as enteric coating materials so as to provide release of drug in the small intestine 42.

External stimuli induced pulsatile release

Electro responsive pulsatile release
Electrically responsive delivery systems are prepared from polyelectrolytes (polymers which contain relatively high concentration of ionisable groups along the backbone chain) and are thus, pH-responsive as well as electro-responsive. Examples of naturally occurring polymers include hyaluronic acid, chondroitin sulphate, agarose, carbomer, xanthan gum and calcium alginate. The synthetic polymers are generally acrylate and meth acrylate derivatives such as partially hydrolyzed polyacrylamide, polydimethylaminopropyl acrylamide 43.

Micro electro mechanical systems (MEMS)
A micro fabricated device has the ability to store and release multiple chemical substances on demand by a mechanism devoid of moving its parts 44, 45. The digital capabilities of MEMS may allow greater temporal control over drug release compared to traditional polymer-based systems. The prototype microchip is made of silicon and contains a number of drug reservoirs, each reservoir is sealed at one end by a thin gold membrane of material that serves as an anode in an electrochemical reaction and dissolves when an electric potential is applied to it in an electrolyte solution.  The reservoirs are filled with any combination of drug or drug mixtures in any form (i.e. solid, liquid or gel). When release is desired, an electric potential is applied between an anode membrane and a cathode, the gold membrane anode dissolves within 10- 20 seconds and allows the drug in the reservoir to be released.

Magnetically induced pulsatile release
The use of an oscillating magnetic field to modulate the rates of drug release from polymer matrix was one of the old methodologies. Magnetic carriers receive their magnetic response to a magnetic field from incorporated materials such as Magnetite, Iron, Nickel, Cobalt etc. For biomedical applications, magnetic carriers must be water-based, biocompatible, non-toxic and non-immunogenic mechanistic approach based on magnetic attraction is the slowing down of oral drugs in the gastrointestinal system. This is possible by filling an additional magnetic component into capsules or tablets. The speed of travel through the stomach and intestines can then be slowed down at specific positions by an external magnet, thus changing the timing and/ or extent of drug absorption into stomach or intestines 46.

Conclusion:
Pulsatile delivery systems are gaining much more importance in the field of time programmed release drug delivery systems due to the potential advantages, improved patient compliance and better therapeutic outcome. The hurdles in the development of robust manufacturing and processing technologies need to be studied and circumvented. Disease specific drug delivery systems need to be developed.In nutshell the time programmed release delivery systems can prove more beneficial than the conventional systems in the era of modern therapies for the patient. Rather than searching the new drugs for the treatment, release modified systems can save much more time of drug discovery process. Better therapeutic outcome of the existing drug molecules can be taken by formulating in the form of time programmed release or pulsatile drug delivery systems.

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